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The reporter learned from the "Two-in-one integration and promotion of safety production experience exchange meeting" held in Beijing a few days ago that accelerating the integration of the two industries will not only promote economic transformation and upgrading, but also maximize safety protection. For example, the installation of safety indicator detectors in PetroChina's GPS vehicle terminals not only improves the level of distribution management, but also improves the safety and environmental protection capabilities, reducing the speeding vehicles by 60%. By implementing safety information, Jinan Iron and Steel Group reduced production accidents by 11% in 2010 and equipment accidents by 13%.
Informatization is an inevitable choice for safe production
Yang Xueshan, deputy minister of the Ministry of Industry and Information Technology, pointed out that safe production is an urgent and important task facing China's current economic and social development. Promoting safe production in the industrial sector is the proper meaning of building a modern industrial system and taking a new industrialization path with Chinese characteristics.
Safety production is an important part of taking a new road to industrialization. At present, China's industry is still in the stage of heavy chemical industry, which is the “prone period†and “high-incidence period†of production safety accidents. During the "11th Five-Year Plan" period, the national safety production situation was generally stable. The death rate of production safety accidents of 100 million yuan of GDP and the death rate of 100,000 employed persons in industrial and mining trade decreased by 71% and 45% respectively. However, compared with the international level, the main indicators of China's safe production are still wide. According to a special research report released by CCID in the conference, the death rate of China’s GDP accident is about 10 times that of advanced countries, and the death rate of 100,000 people in industrial and mining trade is more than twice that of advanced countries. It is more than five times the world average. Therefore, it is necessary to intensify efforts to continuously improve the level of safety production management, increase the standardization of standardization, and enhance the international competitiveness of China's industry.
Safety production is the fundamental guarantee for the sustainable development of industrial enterprises. Xu Xiaolan, vice president of China Electronics and Information Industry Development Research Institute, said in his speech that the "Twelfth Five-Year Plan" period is an important period for China's economic restructuring and economic growth mode transformation, and is also effective in preventing and resolutely curbing serious accidents and reducing casualties. An important period to achieve a fundamental improvement in the security situation. The reporter learned from the conference that during the "Twelfth Five-Year Plan" period, China's production safety field has set a goal of a death rate of more than 36% in the production safety accident of 100 million yuan, and a death rate of more than 26% in the production safety accident of 100,000 workers in industrial and mining trade. It can be seen that safe production has a long way to go.
To achieve the above goals, we must have confidence and have the right ideas. Yang Xinquan, deputy general manager of Beijing Shou'an Information Technology Co., Ltd. told the China Electronics News that the advanced nature of the equipment is important for the safe production of enterprises, but more important is the advanced nature of the operation concept. From the experience of safe production, more than 70% of accidents are still caused by human factors, and advanced equipment still needs to have a good operating mechanism to ensure that it is effectively played. The security business data platform built by Beijing's Shouan is itself a combing and transformation of the enterprise's safe production business.
The use of information technology to promote safe production is an important focus and entry point for the integration of the two industries. Informatization is an important way and inevitable choice to improve the safety production level of industrial enterprises. Using advanced automation, information technology, and drawing on advanced information management concepts, we provide management tools with predictive, predictive, and pre-control capabilities. Through management and control integration, security management from static management to dynamic management is transformed. The transition from management to active management and from process management to process management is the only way to secure informationization.
However, there are still various problems in the current enterprise safety production informationization. For example, the proportion of systematic application is low, and the overall application level needs to be improved. Experts pointed out that most of the current applications are concentrated on the relatively primary level of monitoring and monitoring, such as safety integrated management, HSE and other systematic applications, seamless integration between the safety production information system and other business systems, and information sharing. Not smooth enough, the information standard system has not been established, it is difficult to achieve business collaboration and information sharing, and it also increases the cost and difficulty of enterprise information system maintenance, upgrade and cross-regional management.
Key industries to explore safety production information
The insiders suggest that with the rapid development of information and communication technology and the continuous advancement of the integration of two technologies, it is necessary to accelerate the penetration of information technology in all aspects of industrial enterprise production activities, and improve the effectiveness of safety production work from various aspects.
For example, in terms of production equipment, speed up the numerical control safety transformation and upgrading of equipment, effectively reduce the threat to the safety of the operator's unsafe behavior; in the production process, through information and communication technology, special equipment and equipment, high risk Dynamic monitoring and monitoring of production processes and major hazards, to achieve safe dispatching and comprehensive management; in the supporting links such as warehousing and transportation, combined with new technologies such as GIS and RFID Internet of Things, the whole process of dynamic monitoring of civil explosive products and dangerous chemicals is carried out. Do not leave the slightest loophole. Since the "11th Five-Year Plan", through the joint efforts of local governments and industrial enterprises at all levels, positive progress has been made in the integration of the two industries to promote safe production. In the steel industry, Angang Group has improved the safety of mainstream production lines and improved the equipment operating rate by 3% through the new concept of predictive maintenance through the fault diagnosis, prediction and predictive maintenance demonstration lines of the steelmaking-continuous casting-continuous rolling production process; In the metal industry, Henan Lingbao Gold has effectively reduced the cost of safety management through the construction of the “six systems†for underground safe safety avoidance and the online monitoring of tailings ponds. It can reduce the accident rate by more than 40% and reduce accident losses by 16 million yuan per year. Above; in the petrochemical industry, PetroChina has improved the distribution management level, vehicle management efficiency and safety and environmental protection management capabilities through the dangerous goods road transportation safety service platform. In 2010, the million-car-kilometer accident frequency and the million-car-kilometer accident economic loss rate were respectively compared. In 2007, in the equipment industry, Sany Heavy Equipment achieved a 12% reduction in workshop safety budget investment and a 11% reduction in equipment failure rate by applying safety information management and analysis technology based on preventive maintenance theory. The timely maintenance rate of equipment increased by 33%.
Zhao Wei, deputy chief engineer of the Information Management Department of China National Petroleum Corporation, said that the China Petroleum Emergency Management Platform has been in operation since 2009 and has been put into operation in May 2011. The main functions include two parts: normal management business, including duty management and foundation. Management, emergency drills and map positioning; abnormal management services include event information reporting, event management and map positioning.
Li Xiangrong, director of the Information Technology Department of the State Grid Corporation, believes that information technology makes the power grid safer and never “powers downâ€. In recent years, the State Grid Corporation promoted the application of automation and information technology, introduced robotic inspection and other technologies, and accelerated the implementation of unattended substations of various voltage levels. During the “Eleventh Five-Year Plan†period, power grid and equipment accidents were reduced by 80% and 26%.
Informatization puts a "hard hat" for production
Recently, coal mines, non-coal mines, road traffic accidents, and collapse of buildings and bridges have occurred in some places, causing serious losses to the lives and property of the people. The situation of safe production is still grim.